Sulky

ABSTRACT

The present invention pertains to a sulky for horse-drawn harness racing including a frame, a seat, and a pair of wheels. The frame comprises an arch, a fork assembly secured to each end of the arch, a pair of spaced-apart rails extending forwardly from the arch in a direction of travel, and a stirrup secured to each rail. Each fork assembly comprises a pair of spaced-apart legs and an axle. Each wheel is positioned between a respective pair of legs and rotatably secured to the axle. The frame may also include a support strut extending between a respective fork assembly and rail to provide additional strength to the frame.

CROSS REFERENCE TO RELATED APPLICATION

This application claims the benefit of U.S. Provisional Application61/318,025, which was filed on Mar. 26, 2010, the entire disclosure ofwhich is hereby incorporated by reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention is directed to a horse-drawn sulky. Moreparticularly, the present invention is directed to a racing sulky foruse in harness racing. Even more particularly, the present invention isdirected to a racing sulky which is fully adjustable to fit any suitablehorse or driver and which can be adjusted quickly and easily.

2. Description of the Prior Art

Harness racing with sulkies is a popular sport throughout the UnitedStates as well as other countries of the world. As understood by onehaving ordinary skill in the art, a sulky is a two-wheeled horse-drawncart having a seat for the jockey, or driver, to sit atop. The frameincludes a pair of spaced-apart rails extending forward to be harnessedto the horse.

Potential areas of improvement exist with current sulky designs. The twolargest variable that can allow any given harness racing horse to postquicker times is to reduce the weight of the sulky, and reduce thedistance the horse must run to finish the race. The present inventionseeks to improve upon the prior art by addressing these areas ofimprovement.

However, it is believed that reducing the weight of a sulky in the priorart will unsafely compromise its structural integrity, therebypotentially leading to accidents that can injure both the driver and thehorse if the sulky breaks during a race or practice.

Furthermore, in order to reduce the distance the horse must run tofinish any given race on a course having turns, there exist sulkydesigns which have an offset arch and wheels which allow the horse torun closer to the inside of a turn, thereby reducing the overalldistance of the race by several lengths. The arch and wheels are offsetsuch that the inside wheel is positioned closer to the horse, thusallowing the horse to run closer to the inside of the turn. However,there are limitations to the degree that sulkies in the prior art can beoffset before the inside wheel interferes with the horse during a race,which can potentially result in damage to the sulky or injury to thehorse or driver.

Therefore, a need exists for a sulky with a compact and reinforcedconstruction which is lighter than sulkies in the prior art, yet able towithstand the forces encountered during strenuous use, and which is ableto allow the horse to race around the turns at a tighter radius in orderto reduce the distance that must be ran to finish the race.

SUMMARY OF THE INVENTION

In a first embodiment hereof, the present invention provides a sulkycomprising:

(a) a frame including an arch, a fork assembly secured to each end ofthe arch, a wheel rotatably secured to each fork assembly, a pair ofspaced-apart rails extending forwardly from the arch in a direction oftravel, a seat secured to the arch, and a stirrup secured to each rail;

(b) wherein the arch comprises a hollow elongated beam having anoncircular cross-section defined by a major inner axis and a minorinner axis, the arch including a tubular reinforcement member disposedwithin the hollow elongated beam, the reinforcement member having anouter diameter which is the same or less than the minor inner axis ofthe beam and dimensioned to fit securely within the beam.

In a second embodiment hereof, the present invention provides a sulkycomprising:

(a) a frame including an arch having a midpoint β along the lengththereof, a fork assembly secured to each end of the arch, a wheelrotatably secured to each fork assembly, a pair of spaced-apart railsextending forwardly from the arch in a direction of travel, a positionalong the arch which is equidistant from each rail being defined as α, aseat secured to the arch, and a stirrup secured to each rail;

(b) wherein both the seat and α are offset from the midpoint β more than15.25 centimeters in a same direction.

Optionally the wheel can include a hub 38 having a reduced length whichallows the fork assembly legs to be positioned closely together, therebyallowing the seat and the pair of rails to be offset to a degree whichis unachievable in the prior art.

Optionally the stirrups and/or the seat can be positionally adjustablewith respect to the arch, such as being secured to the sulky in atelescoping manner.

Optionally the distal end of each fork assembly can include four holesdisposed in an array to allow the respective wheel to be attached in anup/down and forward/rearward arrangement to position the sulky forproper attachment to horses of various sizes.

For a more complete understanding of the present invention, reference ismade to the following detailed description and accompanying drawings. Inthe drawings, like reference characters refer to like parts throughoutthe views in which:

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a sulky according to the presentdisclosure;

FIG. 2 is a cross-sectional view of a preferred embodiment of the arch;

FIG. 3 is an enlarged view showing the aperture configuration accordingto the present disclosure;

FIG. 4 shows an exemplary embodiment of the axle according to thepresent invention;

FIG. 5 shows an exemplary embodiment of the hub of the wheel;

FIG. 6 shows an exemplary embodiment of the hub is partial disassemblyshowing the internal components thereof;

FIG. 7 is a view of only the frame including reference points definingthe offset of the rails and seat with respect to the arch and forkassemblies;

FIG. 8 shows an enlarged view of an exemplary stirrup;

FIG. 9 shows an enlarged view of an exemplary seat; and

FIG. 10 shows an alternate embodiment according to the presentinvention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

The following description of the preferred embodiment is merelyexemplary in nature and is in no way intended to limit the invention,its application, or uses.

With reference to FIG. 1 of the drawings, a sulky constructed inaccordance with the teachings of the present invention is generallyidentified by the reference numeral 10. The sulky 10 includes a frame 12including an arch 14, a fork assembly 16,16′ secured to each end 18,18′of the arch 14, and a pair of spaced-apart rails 20,20′ extendingforwardly from the arch 14 in the direction of travel. The sulky 10 alsoincludes a wheel 22,22′ rotatably secured to each fork assembly 16,16′,a seat 24 secured to the arch 14, and a stirrup 26,26′ secured to eachrespective one of the rails 20,20′.

The arch 14 is an elongated hollow beam which substantially extends thewidth of the sulky 10. The arch 14 has opposed ends 18,18′, and amidpoint β along the length thereof. As understood by one havingordinary skill in the art, “arch” is a term of art and the arch 14 mayor may not be actually arched or bowed. However, it is known to preload,or bend, an arch with a degree of camber so that it flexes apredetermined amount when the driver sits atop the sulky. As usedherein, the arch 14 is not limited to having a bowed or archedconstruction, but is envisioned as contemplating either configuration.In addition, the arch 14 can comprise any suitable cross-sectionalshape, such as an ellipse or the like. As shown in FIG. 2, the geometryof the cross-sectional area is defined by an inner major axis x and aninner minor axis y. The inner major and inner minor axes x,y representthe maximum interior diameters in their respective direction. In anexemplary embodiment, the arch 14 is preferably tear-drop shaped incross-section.

Optionally a tubular reinforcement member 28 can be disposed inside thearch 14 and is co-extensive therewith. Preferably, the reinforcementmember 28 has a substantially circular cross-section and has an outerdiameter which is substantially the same or slightly less than the innerminor axis y of the arch 14, such that there is tangential contactbetween the two. The arch 14 and the reinforcement member 28 are formedfrom any suitable material that is well-known in the art, includingmetal, a composite material, or the like. The tubular reinforcementmember 28 strengthens and reinforces the arch 14, making it capable ofwithstanding forces acting on the arch 14, particularly near themidpoint β where the arch 14 supports the weight of the driver.

Referring now to FIG. 7, each fork assembly 16,16′ includes an inner leg30,30′ and an outer leg 32,32′ which is fixedly mounted or secured tothe arch 14 and extends generally downwardly. An axle 34,34′ is attachedbetween the inner and the outer legs 30,30′,32,32′ at a distal lowerends 36,36′, etc. thereof, and a respective one of the wheels 22,22′ isrotatably secured to a respective one of the axles 34,34′.

Since the fork assembly 16,16′ and wheel 22,22′ on each side of thesulky 10 are the same, the following discussion is made with referenceto only one of the two sides.

The outer leg 32 is positioned closer to the end 18 of the arch 14,while the inner leg 30 is positioned inward along the arch 14, and beingat least sufficiently distanced from the outer leg 32 to allow the wheel22 to be positioned therebetween. Preferably, the inner leg 30 and outerleg 32 are spaced in parallel at a distance of about 2 inches (5.08 cm)to about 3 inches (7.62) apart to provide a very compact construction ofthe fork assembly 16. The compact spacing of the inner and outer legs30,32 results in an eighth of an inch clearance between a hub 38 of thewheel 22 and the inner and outer legs 30,32. Each leg 30,32 comprises anelongated hollow beam which is preferably also tear-drop shaped incross-section. Each leg 30,32 may optionally include a reinforcementmember disposed therein (not shown), although preferably thereinforcement member is not provided with each leg 30,32.

As shown in FIG. 3, the distal ends 36,36′, etc. of each of the innerand outer legs 30,32 include at least a first and second apertures,40,40′ and 42,42′, respectively, for securing the axle 34 to the legs30,32. The first apertures 40,40′ of the inner and outer legs 30,32 arecoaxially aligned, and the second apertures 42,42′ are also coaxiallyaligned. The first and second apertures 40,42 are positioned linearlyfrom each other such that the first apertures 40 are closer to thedistal end 36 of the inner leg 30 and the outer leg 32 than the secondapertures 42. The provision of the first and second apertures 40,42allows the sulky 10 to be raised or lowered to adjust for horses ofvarying heights, thereby allowing the sulky 10 to be used with anyharness racing horse.

Optionally, the distal end 36,36′, etc. of each leg 30,32 can includethree or more apertures, with at least two of the apertures positionednon-linearly with each other to provide further adjustability of thesulky 10, wherein the amount of weight placed on the horse can be variedby attaching the axle 34 to a forward or rearward aperture. Preferably,an array of four apertures including a third aperture 44 and fourthaperture 46 can be provided so that both height and weight can beadjusted.

As shown in FIG. 4, each axle 34,34′ comprises any suitable type of axlewhich is well-known for use with sulkies, although the axles 34,34′should be narrower than conventional axles to accommodate for thecompact fork assemblies 16,16′.

A wheel 22 is rotatably mounted to each of the axles 34,34′. Just aswith sulky wheels that are well-known to those having ordinary skill inthe art, the wheel 22 includes a hub 38, spokes 48, and a tire 50. Thewheel 22 can optionally include discs (not shown) over the spokes 48 toreduce drag. The spokes 48 and tire 50 are conventional and of the typewhich are well-known in the art. As shown in FIGS. 5 and 6, the hub 38also has a construction which is primarily well-known in the art in thatit has a rotor portion 52 which attaches to the spokes 48, a statorportion 54 which is secured to the axle 34, and a bearing housing 56having bearings (not shown) between the rotor and stator portions 52,54which allow the wheel 22 to spin. However, the hub 38 is shorter, ornarrower, than conventional hubs which are well-known in the art.Because the width of the hub 38 has been decreased, the inner leg 30 canbe moved closer to the outer leg 32, and the seat 24 and pair of rails20,20′ can be accordingly offset by that additional distance, therebyproviding a sulky 10 which can be offset by a distance significantlygreater than that which is known in the prior art.

Referring back to the frame 12 and FIG. 1, the frame 12 includes thepair of rails 20,20′ which each have a proximate end 58,58′ attached tothe arch 14. The rails 20,20′ extend forwardly in the direction oftravel toward the horse. Any suitable type of rails which are well-knownin the art can be used. Preferably, the rails 20,20′ each comprise anelongated tube formed from metal, such as steel, and they are fixedlyattached to the arch 14, such as by welding. The rails 20,20′ mayoptionally have an elliptical cross-section.

As shown in FIG. 7, there is provided a reference position α which islocated along the arch 14 at a position equidistant between theproximate end 58,58′ of the rails 20,20′.

The distal ends 60 of the rails 20,20′ are configured for harnessing ahorse therebetween using conventional means.

A stirrup 26,26′ is adjustably secured to each rail 20,20′ so that thedriver can place his or her feet upon during a race. As shown in FIG. 8,each stirrup 26,26′ is secured to an inner side 62,62′ of a respectiverail 20,20′. Although conventional loop-style stirrups can be usedherewith, preferably the stirrups 26,26′ are adjustable in position withrespect to the arch 14. In a preferred embodiment, each stirrup 26,26′includes a male portion 64, a female portion 66, and a foot rest 68. Themale and female portions 64,66 telescopically engage with each other toadjust the cumulative length thereof. The male and female portions 64,66preferably have a cross-sectional geometry which does not allow them torotate with respect to each other, such as any suitable non-circularshape. Either of the male or female portions 64,66 is securely attachedto the respective rail 20, while the other portion is attached to thefoot rest 68 (preferably by welding).

For example, the female portion 66 can be welded to the rail 20 andinclude at least one hole 70 along its surface for receiving a suitablefastener 72, such as a cotter pin. The male portion 64 has the foot rest68 attached onto one end, and inserts into the female portion 66 on theother end. The male portion 64 includes a plurality of linear holes (notshown) which are aligned with the at least one hole 70 on the femaleportion 66 so that the cumulative length of the male and female portions64,66 can be adjusted by selecting the desired hole on the male portion64. Preferably the foot rest 68 comprises a pedal having a contouredsurface for receiving the driver's foot.

As shown in FIG. 9, the seat 24 comprises any suitable type of seatwhich is well-known for use with a sulky. The seat 24 is adjustablysecured to the arch 14 and supports the driver. The seat 24 ispreferably positioned rearward of the arch 14 and between the forkassemblies 16,16′. The seat 24 is secured to the arch 14 by anyconventional means, such as by welding, bolts, clamps or brackets.Preferably the seat 24 is adjustably secured to the arch 14 using thesame type of adjustable telescoping components described above for thestirrups 26,26′.

Referring back to FIG. 7, importantly, the seat 24 and α (theequidistant point between the rails 20,20′) are offset from the midpointβ of the arch 14 in the same direction at least 6 inches. It is knownthat an offset distance of up to 10 inches is attainable according tothe present invention without interfering with the horse during a race.Upon further development of the present invention, it may be obtainableto safely achieve an offset distance of even greater than 10 inches.

Referring back to FIG. 1, the frame 12 can optionally include a strutmember 74,74′ connected to and extending between each respective one ofthe rails 20,20′ and inner legs 30,30′ to provide additional structuralsupport to the frame 12. Each strut member 74,74′ comprises an elongatedtubular member which can be formed from any suitable material andconnected to the rail and inner leg 30 using any suitable means.Preferably the strut members 74,74′ are formed from metal and are weldedto the rail 20 and inner leg 30. Even more preferably, the strut members74,74′ are formed from steel.

A support member 76,76′ can also optionally be provided to extendbetween and be connected to each respective outer leg 32 and strutmember 74 for additional support to the respective fork assembly 16. Inorder to extend beyond the wheel 22 positioned between the strut member74 and the support member 76, the support member 76 is preferably “J” or“L” shaped. The support member 76 is also preferably formed from thesame materials and utilizes the same connecting means as the strutmember 74.

Although strut and support members are utilized in the prior art, it isknown to connect the strut member 74 to the outer leg 32 and the supportmember 76 to the inner leg 30. By reversing this orientation in thepresent invention, the width of the sulky 10 forward of the wheels22,22′ is reduced, thereby allowing the sulky 10 to approach a turn atan even incrementally tighter radius and further reducing the distancethe horse must run to complete a race.

With reference to FIG. 10, an alternate embodiment of the sulky isprovided and is identified as reference numeral 100. The sulky 100 mayhave like components of the previously described sulky 10, but mayfurther include shaft cones 110 and wheel shields 112. The shaft cones110 have a generally conical shape and include a front end 114, a rearend 116 and a support bar 118. The shaft cones 110 are designed toreduce air resistance against the sulky 100 during use. The front end114 of each cone is located near the distal ends 36,36′ of the rails20,20′, respectively, and fits tightly around the rails 20,20′. Theshaft cones 110 extend around the rails 20,20′ toward the proximal ends58,58′ of the rails 20,20′. The rear end 116 has a larger diameter thanthe front end 114 to form the cone shape of the shaft cones 110. Therear end 116 is secured generally equidistant from the rails 20,20′ bythe support bar 118, which extends from a portion of the rear end 116and is secured to either of the rails 20,2′ by welding, bolts or otherknown methods. Although not shown it is understood that the cones willenvelop the stirrups. When attached, the shaft cones 110 will direct airflow away from portions of the sulky 100 thereby decreasing airresistance against the sulky 100.

Also optionally provided are the wheel shields 112 which are a generallyU-shaped rigid material and are positioned about a portion of the wheels22,22′ to direct air and debris away from the wheels 22,22′. The wheelshields 112 are located proximate the front portion of the wheels 22,22′and are attached to the frame 12 of the sulky 100 by a plurality ofshield bars 120. The shield bars 120 extend from the wheel shield 112and are secured to the legs 30,30′,32,32′ by known methods, such as bywelding. Thus, the shield bars 120 position the wheel shields 112 closeto and in front of the wheels 22,22′ such that air flow and debriscoming into contact with the wheels shields 112 during racing orexercise will be directed away from the wheels 22,22′ and the legs30,30′,32,32′.

Thus, the present disclosure provides a sulky having a reduced weightwhich maintains its structural integrity. Additionally, the sulkyprovides an additional offset distance and reduced width forward of thewheels to decrease the distance the horse must run. And even more, thesulky provides stirrups and a seat which are quickly and easily adjustedto accommodate drivers of various sizes. The sulky also provides forkassembly legs having a plurality of apertures for axle-attachment tovary the height of the sulky and the weight placed on the horse. Thus,the improved sulky is superior over the prior art in both performanceand accommodation to both the driver and the horse.

As used herein, the terms “forward” and “rearward” are intended toreference the direction of travel of the sulky 10. Likewise, “inner” and“outer” are made in reference of the central longitudinal axis extendingin the forward and rearward direction.

It is to be appreciated by one having ordinary skill in the art that theforegoing discussion discloses and describes merely exemplaryembodiments of the present invention. One skilled in the art willrecognize from the discussion, and from the accompanying drawings andclaims, that various changes, modifications and variations may be madetherein without departing from the spirit and scope of the invention asdefined in the following claims.

1. A sulky comprising: (a) a frame including an arch, a fork assemblysecured to each end of the arch, a wheel rotatably secured to each forkassembly, a pair of spaced-apart rails extending forwardly from the archin a direction of travel, a seat secured to the arch, and a stirrupsecured to each rail; (b) wherein the arch comprises a hollow elongatedbeam having a noncircular cross-section defined by a major inner axis xand a minor inner axis y, the arch including a tubular reinforcementmember disposed within the hollow elongated beam, the member having anouter diameter which is the same or less than the minor inner axis y ofthe beam and dimensioned to fit securely within the beam.
 2. The sulkyof claim 1 including a position α along the arch which is equidistantfrom each rail, and a midpoint β defined along the length of the arch,wherein both the seat and α are offset more than 15.25 centimeters in asame direction from the midpoint β of the arch.
 3. The sulky of claim 1wherein the position of each of the stirrups is adjustable with respectto the distance to the arch.
 4. The sulky of claim 1 wherein the seat ispositioned rearward from the arch and the position of the seat isadjustable with respect to the distance to the arch.
 5. The sulky ofclaim 1 wherein each fork assembly comprises an axle, and a pair ofspaced-apart legs which extend downwardly from the arch, each leg havinga distal end which includes at least a first hole and a second hole, thefirst hole on each respective leg being coaxially aligned with eachother, and the second hole on each respective leg being coaxiallyaligned with each other such that the pair of aligned first holes andpair of aligned second holes are each configured to receive the axleupon which a respective one of the wheels is secured.
 6. The sulky ofclaim 1 in which each fork assembly comprises an inner leg and an outerleg which are spaced-apart, the sulky including a strut member whichextends between and is secured to each inner leg and a respective railfrom the pair of rails, and a strut support member which extends betweeneach strut member and the outer leg from the respective fork assembly towhich the strut member is secured.
 7. The sulky of claim 2 wherein theposition of each of the stirrups is adjustable with respect to thedistance to the arch.
 8. The sulky of claim 2 wherein the seat ispositioned rearward from the arch and the position of the seat isadjustable with respect to the distance to the arch.
 9. The sulky ofclaim 2 wherein each fork assembly comprises an axle, and a pair ofspaced-apart legs which extend downwardly from the arch, each leg havinga distal end which includes at least a first hole and a second hole, thefirst hole on each respective leg being coaxially aligned with eachother, and the second hole on each respective leg being coaxiallyaligned with each other such that the pair of aligned first holes andpair of aligned second holes are each configured to receive the axleupon which a respective one of the wheels is secured.
 10. The sulky ofclaim 2 in which each fork assembly comprises an inner leg and an outerleg which are spaced-apart, the sulky including a strut member whichextends between and is secured to each inner leg and a respective railfrom the pair of rails, and a strut support member which extends betweeneach strut member and the outer leg from the respective fork assembly towhich the strut member is secured.
 11. A sulky comprising: (a) a frameincluding an arch, a fork assembly secured to each end of the arch, awheel rotatably secured to each fork assembly, a pair of spaced-apartrails extending forwardly from the arch in a direction of travel, aposition along the arch which is equidistant from each rail beingdefined as α, a seat secured to the arch, and a stirrup secured to eachrail; (b) wherein a midpoint β is defined along the length of the arch,and both the seat and α are offset more than 15.25 centimeters in a samedirection from the midpoint β.
 12. The sulky of claim 11 wherein thearch comprises a hollow elongated beam having a noncircularcross-section defined by a major inner axis x and a minor inner y axis,the arch including a tubular reinforcement member disposed within thehollow elongated beam, the member having an outer diameter which is thesame or less than the minor inner axis y of the beam and dimensioned tofit securely within the beam.
 13. The sulky of claim 11 wherein theposition of each of the stirrups is adjustable with respect to thedistance to the arch.
 14. The sulky of claim 11 wherein the seat ispositioned rearward from the arch and the position of the seat isadjustable with respect to the distance to the arch.
 15. The sulky ofclaim 11 wherein each fork assembly comprises an axle, and a pair ofspaced-apart legs which extend downwardly from the arch, each leg havinga distal end which includes at least a first hole and a second hole, thefirst hole on each respective leg being coaxially aligned with eachother, and the second hole on each respective leg being coaxiallyaligned with each other such that the pair of aligned first holes andpair of aligned second holes are each configured to receive the axleupon which a respective one of the wheels is secured.
 16. The sulky ofclaim 11 in which each fork assembly comprises an inner leg and an outerleg which are spaced-apart, the sulky including a strut member whichextends between and is secured to each inner leg and a respective railfrom the pair of rails, and a strut support member which extends betweeneach strut member and the outer leg from the respective fork assembly towhich the strut member is secured.
 17. The sulky of claim 12 wherein theposition of each of the stirrups is adjustable with respect to thedistance to the arch.
 18. The sulky of claim 13 wherein the seat ispositioned rearward from the arch and the position of the seat isadjustable with respect to the distance to the arch.
 19. The sulky ofclaim 17 wherein the seat is positioned rearward from the arch and theposition of the seat is adjustable with respect to the distance to thearch.
 20. (canceled)
 21. A sulky comprising: (a) an arch including ahollow elongated beam; (b) a fork assembly secured to each end of thearch and including a pair of opposed legs, the legs in each pair ofopposed legs being distanced about four inches or less from each other;(c) a wheel positioned between each respective pair of legs androtatably secured to each fork assembly; (d) a pair of spaced-apartrails extending forwardly from the arch in a direction of travel; (e) aseat secured to the arch; and (f) a stirrup secured to each rail.